{"id":1821,"date":"2015-01-14T10:09:37","date_gmt":"2015-01-14T16:09:37","guid":{"rendered":"https:\/\/gearmotorblog.wordpress.com\/?p=1821"},"modified":"2022-05-05T14:27:45","modified_gmt":"2022-05-05T19:27:45","slug":"sizing-a-gearmotor-fuse","status":"publish","type":"post","link":"https:\/\/www.bodine-electric.com\/blog\/sizing-a-gearmotor-fuse\/","title":{"rendered":"Sizing a Fuse for a Bodine Gearmotor, Motor or Speed Control"},"content":{"rendered":"<p><strong>Benefits of Fuse Protection<\/strong><\/p>\n<p>1. <strong>A fuse between the motor and AC line (to be used with single phase AC motors\/gearmotors)<\/strong> provides motor protection under stall conditions and protects personnel from ground faults in the motor. It may not protect the motor from overheating under overload conditions.<\/p>\n<p><a href=\"https:\/\/www.bodine-electric.com\/blog\/\/wp-content\/uploads\/2015\/01\/bodine-electric-sizing-a-fuse-1.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-1825 size-medium\" src=\"https:\/\/www.bodine-electric.com\/blog\/\/wp-content\/uploads\/2015\/01\/bodine-electric-sizing-a-fuse-1.jpg?w=300\" alt=\"Bodine Electric - Sizing a Fuse -1\" width=\"300\" height=\"262\" srcset=\"https:\/\/www.bodine-electric.com\/blog\/wp-content\/uploads\/2015\/01\/bodine-electric-sizing-a-fuse-1.jpg 360w, https:\/\/www.bodine-electric.com\/blog\/wp-content\/uploads\/2015\/01\/bodine-electric-sizing-a-fuse-1-300x262.jpg 300w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/p>\n<p>2. <strong>A fuse between the motor and its control<\/strong> provides motor protection under stall conditions and protects personnel from ground faults in the motor. It does not protect the control during overload\/stall conditions, and will not necessarily protect the motor from overheating under overload conditions.<\/p>\n<p>3. <strong>A fuse between the control and the AC line<\/strong> provides protection against fires in cases where the control maybe damaged.<\/p>\n<p><span style=\"color: #ff0000;\"><em>Please note that the suggested fuse values are only general guidelines. Take into consideration any unique safety <\/em><\/span><span style=\"color: #ff0000;\"><em>requirements for your application, local safety codes or any other applicable installation rules for your equipment.<\/em><\/span><\/p>\n<p><strong>Specifying a Fuse &#8211;<\/strong><\/p>\n<p><strong><span style=\"color: #000080;\">AC Motor and Control Applications<\/span> &#8211; <\/strong><strong>Sizing a fuse between the AC line and a <\/strong><strong>Split Phase motor\/gearmotor.<\/strong><\/p>\n<ul>\n<li>Use a time-delay fuse. The fuse current rating should be 200% of the motor nameplate current rating, or the next highest standard fuse rating. Fuse all ungrounded line leads. Split phase motors draw higher starting currents than PSC motors.<\/li>\n<li>For 115V motors, one line lead should be fused if the neutral lead is grounded.<\/li>\n<li>For 230V and higher voltage ratings, all line leads should be fused (applies to US installations only).<\/li>\n<\/ul>\n<p><strong>Sizing a Fuse between the AC line and a Permanent Split Capacitor (PSC) motor\/gearmotor. <img loading=\"lazy\" decoding=\"async\" class=\"alignright wp-image-4699 size-medium\" src=\"https:\/\/www.bodine-electric.com\/blog\/wp-content\/uploads\/2015\/01\/bodine-gearmotors-ac-inverter-duty-VFD-drives-01-3-279x300.jpg\" alt=\"\" width=\"279\" height=\"300\" srcset=\"https:\/\/www.bodine-electric.com\/blog\/wp-content\/uploads\/2015\/01\/bodine-gearmotors-ac-inverter-duty-VFD-drives-01-3-279x300.jpg 279w, https:\/\/www.bodine-electric.com\/blog\/wp-content\/uploads\/2015\/01\/bodine-gearmotors-ac-inverter-duty-VFD-drives-01-3-768x827.jpg 768w, https:\/\/www.bodine-electric.com\/blog\/wp-content\/uploads\/2015\/01\/bodine-gearmotors-ac-inverter-duty-VFD-drives-01-3.jpg 793w\" sizes=\"auto, (max-width: 279px) 100vw, 279px\" \/><\/strong><\/p>\n<ul>\n<li>Use a time delay fuse. The fuse current rating should be 120% of the motor nameplate current rating, or the next highest standard fuse rating. Fuse all ungrounded line leads.<\/li>\n<li>For 115V motors, one line lead should be fused if the neutral is grounded.<\/li>\n<li>For 230V and higher voltage ratings, all line leads should be fused (applies to US installations only).<\/li>\n<\/ul>\n<p><strong>Sizing a Fuse between an AC inverter (AC speed control) and a 3-phase AC inverter duty motor\/gearmotor.<\/strong><\/p>\n<ul>\n<li>The kind of fuse required depends on the inverter manufacturer. Some inverter manufacturers\u2019 instructions state the motor leads must not be fused.<\/li>\n<li>The current limit of the inverter should be set appropriately to protect the motor.<\/li>\n<li>If using a Bodine inverter-duty AC speed control, the motor leads should not be fused. A line fuse is recommended.<\/li>\n<\/ul>\n<p><span style=\"color: #000080;\"><strong>Permanent Magnet DC (PMDC) Applications<\/strong><\/span><\/p>\n<p><a href=\"https:\/\/www.bodine-electric.com\/blog\/\/wp-content\/uploads\/2015\/01\/bodine-electric-sizing-a-fuse-3.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\" size-medium wp-image-1842 alignleft\" src=\"https:\/\/www.bodine-electric.com\/blog\/\/wp-content\/uploads\/2015\/01\/bodine-electric-sizing-a-fuse-3.jpg?w=211\" alt=\"Bodine Electric - Sizing a Fuse - 3\" width=\"211\" height=\"300\" srcset=\"https:\/\/www.bodine-electric.com\/blog\/wp-content\/uploads\/2015\/01\/bodine-electric-sizing-a-fuse-3.jpg 311w, https:\/\/www.bodine-electric.com\/blog\/wp-content\/uploads\/2015\/01\/bodine-electric-sizing-a-fuse-3-211x300.jpg 211w\" sizes=\"auto, (max-width: 211px) 100vw, 211px\" \/><\/a><strong>Sizing a Fuse between a PMDC motor speed control and a PMDC motor\/gearmotor.<\/strong> Use a time delay fuse. Refer to the user manual of the control for fuse sizing information. In some controls, the fuse is provided with the control, and the control has an on-board fuse holder. In cases where the control manual does not specify sizing guidelines, the fuse current rating should be 115% of the motor nameplate current rating or the next highest standard fuse rating. Fuse both motor leads.<\/p>\n<p><strong>Brushless DC (BLDC) Applications <\/strong><strong>Sizing a Fuse between a BLDC control and BLDC motor\/gearmotor. <\/strong>Use a time delay fuse. Refer to the user manual of the control for fuse sizing information. Bodine\u2019s filtered and unfiltered type ABL 130V controls are supplied with a motor fuse, which is placed into a fuse holder on the control board. The ratings of the fuses are specified in the user manual.<\/p>\n<p><a href=\"https:\/\/www.bodine-electric.com\/blog\/\/wp-content\/uploads\/2015\/01\/bodine-electric-sizing-a-fuse-4.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\" size-medium wp-image-1856 alignright\" src=\"https:\/\/www.bodine-electric.com\/blog\/\/wp-content\/uploads\/2015\/01\/bodine-electric-sizing-a-fuse-4.jpg?w=190\" alt=\"Bodine Electric - Sizing a Fuse - 4\" width=\"190\" height=\"300\" srcset=\"https:\/\/www.bodine-electric.com\/blog\/wp-content\/uploads\/2015\/01\/bodine-electric-sizing-a-fuse-4.jpg 405w, https:\/\/www.bodine-electric.com\/blog\/wp-content\/uploads\/2015\/01\/bodine-electric-sizing-a-fuse-4-190x300.jpg 190w\" sizes=\"auto, (max-width: 190px) 100vw, 190px\" \/><br \/>\n<\/a><\/p>\n<ul>\n<li>Some of Bodine\u2019s type ABL3906C 12V and 24V control manuals have fuse rating guidelines specified in the manual. The fuse current rating should be 120% of the motor nameplate current rating, or the next highest standard fuse rating. Install a fuse in two of the three motor phase connections, as shown in the control manual.<\/li>\n<li>In cases where fuse specification information is not provided in the manual, use a fuse with a current rating of 120% of the motor nameplate current rating, or the next highest standard fuse rating. Fuse two of the three motor leads.<\/li>\n<\/ul>\n<p><span style=\"color: #000080;\"><strong>Selecting a Fuse between a Speed Control and the AC line<\/strong><\/span><\/p>\n<p>Use a fast acting fuse. Fuse each AC line conductor that is not at ground potential. Do not fuse neutral or grounded conductors. Refer to each control\u2019s manual for the recommended sizes.<br \/>\nIn the cases where specific information is not provided in the manual, use a fuse with a current rating of 125% of the typical input current (as referenced in the manual), or the next highest standard fuse value.<\/p>\n<p><a href=\"https:\/\/www.bodine-electric.com\/blog\/\/wp-content\/uploads\/2015\/01\/bodine-electric-sizing-a-fuse-5.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1864 size-large\" src=\"https:\/\/www.bodine-electric.com\/blog\/\/wp-content\/uploads\/2015\/01\/bodine-electric-sizing-a-fuse-5.jpg?w=660\" alt=\"Bodine Electric - Sizing a Fuse - 5\" width=\"660\" height=\"461\" srcset=\"https:\/\/www.bodine-electric.com\/blog\/wp-content\/uploads\/2015\/01\/bodine-electric-sizing-a-fuse-5.jpg 959w, https:\/\/www.bodine-electric.com\/blog\/wp-content\/uploads\/2015\/01\/bodine-electric-sizing-a-fuse-5-300x210.jpg 300w, https:\/\/www.bodine-electric.com\/blog\/wp-content\/uploads\/2015\/01\/bodine-electric-sizing-a-fuse-5-768x537.jpg 768w\" sizes=\"auto, (max-width: 660px) 100vw, 660px\" \/><\/a><\/p>\n<p><strong><span style=\"color: #000000;\">To download a PDF version of this article,<\/span> <a title=\"Bodine Application Note - Sizing a Fuse for Gearmotors\" href=\"https:\/\/www.bodine-electric.com\/core\/files\/bodineelectric\/uploads\/files\/Bodine-gearmotor-Fuse-Selection-07470041B.pdf\" target=\"_blank\" rel=\"noopener noreferrer\">click here<\/a>.<\/strong><\/p>\n<p style=\"text-align: center;\">Copyright <a title=\"Bodine Electric Home Page\" href=\"http:\/\/www.bodine-electric.com\/\" target=\"_blank\" rel=\"noopener noreferrer\"><span style=\"text-decoration: underline;\">Bodine Electric Company<\/span><\/a> \u00a9 01\/2015. All rights reserved.<\/p>\n","protected":false},"excerpt":{"rendered":"Benefits of Fuse Protection 1. A fuse between the motor and AC line (to be used with single phase AC motors\/gearmotors) provides motor protection under stall conditions and protects personnel from ground faults in the motor. It may not protect the motor from overheating under overload conditions. 2. A fuse between the motor and its<br \/><br \/><br \/><br \/><a class=\"view_link\" href=\"https:\/\/www.bodine-electric.com\/blog\/sizing-a-gearmotor-fuse\/\"> VIEW<\/a>","protected":false},"author":3,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[2,6],"tags":[13,21,24,34,36,67],"class_list":["post-1821","post","type-post","status-publish","format-standard","hentry","category-application-tips","category-engineering-talk","tag-ac-gearmotor","tag-bodine-electric-company","tag-brushless-dc-gearmotor","tag-fractional-horsepower","tag-gearmotors","tag-variable-speed-gearmotors"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.5 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Sizing a Fuse for a Bodine Gearmotor, Motor or Speed Control - Bodine - Gearmotor Blog<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.bodine-electric.com\/blog\/sizing-a-gearmotor-fuse\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Sizing a Fuse for a Bodine Gearmotor, Motor or Speed Control - Bodine - Gearmotor Blog\" \/>\n<meta property=\"og:description\" content=\"Benefits of Fuse Protection 1. 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A fuse between the motor and its\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.bodine-electric.com\/blog\/sizing-a-gearmotor-fuse\/\" \/>\n<meta property=\"og:site_name\" content=\"Bodine - Gearmotor Blog\" \/>\n<meta property=\"article:published_time\" content=\"2015-01-14T16:09:37+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2022-05-05T19:27:45+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.bodine-electric.com\/blog\/\/wp-content\/uploads\/2015\/01\/bodine-electric-sizing-a-fuse-1.jpg?w=300\" \/>\n<meta name=\"author\" content=\"Sarah Prais\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Sarah Prais\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"5 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\\\/\\\/www.bodine-electric.com\\\/blog\\\/sizing-a-gearmotor-fuse\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/www.bodine-electric.com\\\/blog\\\/sizing-a-gearmotor-fuse\\\/\"},\"author\":{\"name\":\"Sarah Prais\",\"@id\":\"https:\\\/\\\/www.bodine-electric.com\\\/blog\\\/#\\\/schema\\\/person\\\/fe298426e0e58166836c4430a5afda8d\"},\"headline\":\"Sizing a Fuse for a Bodine Gearmotor, Motor or Speed Control\",\"datePublished\":\"2015-01-14T16:09:37+00:00\",\"dateModified\":\"2022-05-05T19:27:45+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/www.bodine-electric.com\\\/blog\\\/sizing-a-gearmotor-fuse\\\/\"},\"wordCount\":749,\"image\":{\"@id\":\"https:\\\/\\\/www.bodine-electric.com\\\/blog\\\/sizing-a-gearmotor-fuse\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/www.bodine-electric.com\\\/blog\\\/\\\/wp-content\\\/uploads\\\/2015\\\/01\\\/bodine-electric-sizing-a-fuse-1.jpg?w=300\",\"keywords\":[\"AC Gearmotor\",\"Bodine Electric Company\",\"Brushless DC Gearmotor\",\"Fractional Horsepower\",\"Gearmotors\",\"Variable Speed Gearmotors\"],\"articleSection\":[\"Application Tips\",\"Engineering Talk\"],\"inLanguage\":\"en-US\"},{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/www.bodine-electric.com\\\/blog\\\/sizing-a-gearmotor-fuse\\\/\",\"url\":\"https:\\\/\\\/www.bodine-electric.com\\\/blog\\\/sizing-a-gearmotor-fuse\\\/\",\"name\":\"Sizing a Fuse for a Bodine Gearmotor, Motor or Speed Control - 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